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Tires, lift & gear ratio

What tire fits each lift and what gears to run — the XJ guide

When you fit bigger tires to a Cherokee, everything changes: acceleration, fuel economy, transmission temperature and, above all, that feeling that it's "gutless". That's why, after a decent lift, you almost always need to change the ring-and-pinion gears (what enthusiasts call a "regear").

Why you need to regear

A taller tire is effectively like fitting a "longer" gear: the engine spins slower for the same road speed. That's nice for highway economy but poison off-road, because you lose the torque multiplication exactly when you need it most to crawl.

The whole point of regearing is to keep the effective drive ratio close to stock. Stray too far and, besides going gutless, you can overheat and punish the automatic. Rule of thumb: new ratio = stock tire height × stock ratio ÷ new tire size.

What tire fits each lift

Before you think about ring-and-pinion comes the physical question: how much tire actually fits? On the XJ that depends on lift height and how much fender and bumper trimming you're willing to do. Treat it as a guide —wheel offset, tire brand and body condition all shift the result.

Tire size by lift height (XJ guide)
Lift28"29"30"31"32"33"35"37"
StockOKOK±++
2"OKOKOK±++
3–4"OKOKOKOK±++
6"+OKOKOKOKOK±++

OK No modifications   ± Minor trimming / bumpstops   ++ Major trimming or body lift   Not recommended without more lift

Recommended gears by tire size

Quick guide for the 4.0. Most automatic XJs come with 3.55, so gearing up with used axles is often cheap. Note: the AW-4 automatic and the AX-15 manual want different ratios.

Suggested ratio (4.0 engine)
TireAW-4 (auto)AX-15 (manual)Notes
Up to 31"3.55 (stock)3.55Stock ratio is fine
33"4.10 – 4.563.554.56 is better for acceleration and crawling
35"4.56 – 4.884.10Upgrade the rear axle (Ford 8.8 or Dana 44)
37"4.88 – 5.134.56Consider full-size axles
40"5.29 – 6.174.88 – 5.13Basically undriveable on the street

The full chart

And here's the full map: reference RPM at 65 mph (~105 km/h) in direct drive, for every tire-and-ratio combination. Find your tire on the row and see which ratio puts you in the green zone.

Big tires mean stronger axles

From 35" up, the XJ rear axle (Dana 35 or Chrysler 8.25) starts to run out of margin. That's when the community swaps in a Ford 8.8 or Dana 44. At 37"+ people move to full-size axles. Buy your gears for the axle you'll actually run.

Reference RPM at 65 mph (~105 km/h) in direct drive (1:1) — tire size vs. axle gear ratio
Tire3.313.423.553.733.914.114.274.564.885.135.295.385.716.177.17
27"267727662872301731633325345436893947415042794352461949915800
28"258226682769290930503206333135573806400141264196445448135593
29"249325762674280929453095321634343675386339844052430046475400
30"241024902584271528462992310933203553373538513917415744925220
31"233224092501262827552896300832133438361437273790402343475051
32"225923342423254626692805291431123331350136103672389742114894
33"219122632349246925882720282630183230339535013561377940834745
34"212621972280239625122640274329293135329533983456366839634606
35"206521342215232824402565266428453045320133013357356338504474
36"200820752154226323722493259027662961311232093264346437434350
37"195420192095220223082426252026922881302831233176337036424232
38"190219662040214422472362245426212805294830403092328235464121
39"185419151988208921902302239125542733287329623013319834554015
40"180718671938203721352244233124902664280128882937311833693915
41"176318221891198720832189227524292599273328182866304232873819
42"172117781846194020332137222023712538266827512798296932083728
43"168117371803189419862087216923162479260626872733290031343642
44"164316981762185119412040211922632422254626262670283430633559

   Economy / highway      Ideal / balanced      High / aggressive off-road

Where it was used: Jeep Cherokee XJ